Development of a Production Process for Formed Litz Wire Stator Windings

Author:

Born Henrik Christoph1,Blanc Florian Sell-Le2,Platte Volkmar3,Kampker Achim1,Heimes Heiner1,Dorn Benjamin1,Brans Florian1,Drexler David1,Oehler Fabian2,Munster Andrea zu4,Reising Sebastian4

Affiliation:

1. RWTH Aachen University,Chair of Production Engineering of E-Mobility Components,Aachen,Germany

2. Schaeffler Automotive Bühl GmbH,E-Motor Business Unit,Buhl,Germany

3. Elektrisola Dr. Gerd Schildbach GmbH & Co. KG,Business Unit HF Litz Wire,Reichshof

4. Schaeffler Elmotec Statomat GmbH,Advanced Engineering,Karben,Germany

Publisher

IEEE

Reference21 articles.

1. Challenges and Solutions for Contacting Insulated Litz Wire Structures in the Context of Electromechanical Engineering;seefried;Production at the Leading Edge of Technology Proceedings of the 11th Congress of the German Academic Association for Production Technology (WGP),2021

2. Rotation electric machine having a wave winding coil with cranked crossover conductor, distributed winding stator, and method and apparatus for forming same;naganawa;EP2009768A2 filed 2008/06/17,0

3. Wellenwickelvorrichtung und Verfahren zum Herstellen einer Wellenwicklung;luttge;EP3512079Al filed 2018/01/11,0

4. Method and device for producing rotors or stators of electric machines;sadiku;WO2017093477 filed 2016/12/02,0

5. Herstellverfahren zum Herstellen eines Stators mit Wellenwicklung, Wellenwicklungsmatte und Stator;schmid;DE102020130647A1 filed 2020/11/19,0

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3. Technological Study of mechanical, electrical, and thermal Characteristics for Profiled High Frequency Litz Wires for Traction Motor Applications;2023 13th International Electric Drives Production Conference (EDPC);2023-11-29

4. Comparative Conductor Design Study of Processing and Insulation Characteristics for Continuous Hairpin Stators Using Profiled High Frequency Litz Wires;2023 13th International Electric Drives Production Conference (EDPC);2023-11-29

5. Design and Analysis of an Axial Flux Switching DC Excited Machine by Additive Manufacturing;2023 26th International Conference on Electrical Machines and Systems (ICEMS);2023-11-05

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