Development and field testing of biodegradable seedling plug-tray cutting mechanism for automated vegetable transplanter

Abstract

Removing seedlings from plug-trays to transplant in the field poses transplanting shocks to the seedlings and may reduce the survival rate. Therefore, this study designed biodegradable plug-tray cutting mechanism (SPCM) that separates seedlings with plug-cells from plug-trays and eliminates a complex clamping mechanism. SPCM consists of three sub-mechanisms that align the plug-cell at the seedling discharge point to cut and separate the plug-cell from the plug-tray, allowing the seedling to fall into the transplanting hopper. The SPCM separated around 82% of the plug-cell and delivered it to the planting unit. Furthermore, the SPCM-equipped transplanter achieved a transplanting performance of 74% with pepper and cabbage seedlings, with an average field efficiency of 68%, field capacity of 0.032-0.035 ha h-1 and required 73% less labour than manual seedling transplanting. The transplanting performance was satisfactory, with most pepper seedlings (85%) transplanted with a planting angle less than 10°, and 7% of cabbage seedlings were inclined and had sufficient planting depth of 48 mm for cabbage and 53 mm for pepper. In conclusion, the SPCM is a step towards sustainable and efficient vegetable seedling transplanting. Increasing efficiency, planting accuracy, and sustainability present exciting opportunities for further research and development in the field.