EXPERIMENTAL DESIGN AND OPTIMIZATION OF DISPERSION PROCESS FOR SINGLE-WALLED CARBON NANOTUBE BUCKY PAPER

Abstract

This paper presents a new processing method to produce nanotube reinforced composites by using single-walled nanotube (SWNT) bucky paper as reinforcement. The SWNT bucky paper is an entangled mat of SWNTs, which is a highly porous mesh structure. To successfully produce SWNT bucky paper reinforced composites, it is essentially important to prepare a high-quality bucky paper. In this study, the quality of the bucky paper related to the dispersion of nanotubes within the bucky paper, which was quantitatively-characterized with rope size distribution and pore size distribution. An experimental study was conducted to investigate the effects of various process parameters on the dispersion of nanotubes using design of experiments (DOEs) approach. Based on the experimental analysis, the dispersion process of nanotubes within the bucky paper was optimized by selecting appropriate process parameters.