Optimization of EDM Hole Drilling Parameters in Machining of MoSi2-SiC Intermetallic/Composites for Improving Geometrical Tolerances

Abstract

Intermetallic/ceramic composites with multiple responses are based on L18 orthogonal array with gray relational analysis (GRA). This paper presents a new approach for the optimization of drilling parameters on drilling MoSi 2– SiC composites. Optimal machining parameters can then be determined by the gray relational grade as the performance index. In this study, the sparking parameters namely current (I), pulse on time (t on ), pulse off time (t off ), spark gap and dielectric flushing pressure (P) are optimized with considerations of multiple performance characteristics including multi responses such as material removal rate (MRR), electrode wear rate (EWR), circularity (CIR), cylindricity (CYL), perpendicularity (PER). A gray relational grade obtained from the GRA is used to solve the electrical discharge machining (EDM) process with the multiple performance characteristics. Based on the gray relational grade, optimum levels of parameters have been identified and significant contribution of parameters is determined by ANOVA. Confirmation test is conducted to validate the test result. Experimental results have shown that the responses in EDM drilling process can be improved effectively through the new approach.