Experimental and Numerical Investigations of the Double-Barrel Distributor for Air Conditioner

Abstract

Flow mal-distribution of refrigerant in small diameter tube heat exchangers is a great concern, which may lead to a 25% efficiency loss. Two-phase refrigerant distributors are set before evaporators to separate refrigerant into parallel paths uniformly. In this paper, a new type of distributor with two barrels is proposed. Experimental test and numerical simulation were both carried out to evaluate the performance and to understand internal hydrodynamic flow behavior. Compared with the previous distributor, it is found that the double-barrel distributor with proper parameters performs better. The relative error between experimental and simulation results is less than 15%, which proves the reliability of the established simulation model. Computation fluid dynamics (CFD) calculation indicates that the distribution performance is improved with properly larger bottom and top barrel diameters. With the increase of the bottom barrel diameter, beneficial reflux of refrigerant occurs in bottom barrel and when top barrel diameter is larger, little refrigerant flows directly into outlet capillary tubes without mixture or reflux. In addition, parameters such as top barrel diameter, top barrel height, bottom barrel diameter, bottom barrel height, mass flow rate and quality are studied by Taguchi Method to analyze the parameter sensitivity. The effect of the parameters listed below ranges from biggest to smallest: mass flow rate, bottom barrel height, quality, top barrel height, bottom barrel diameter and independent top barrel diameter. An optimized two-barrel distributor is achieved with proper top and bottom barrel diameters and larger bottom and top barrel heights.