Optimizing OCTG Thread Manufacturing Operation Using Automation

Abstract

The paper discusses a unique technique developed initially at Nation Institute of Technology, Surat that is remodeled in real-world applications. The concept consists primarily of a user-friendly software facilitating direct communication with any intelligent or learning system/robot operating under known parameters of motor specifications. Any software base permitting high level PC interface without ASCII interrupt can be used for easy programming. This allows for a learning operation mode where a prevention of time lag is enabled by stored machine data, captured through movements such movements can be physically made or taught via programs to the device and such learning aspects make the machine more efficient where the robot can either perform individual actions as needed or learn new methods for the same results and can perform a series of actions continuously. Using the stored data, the machine is also capable of autonomous movements based on the path of least resistance as calculated by the time it takes to perform an act. Interfacing Technique Tool Machining Robot (ITTMR) was developed as robotic tool holder that can determine the shape and size of different OCTG pipes utilized in the downhole industry and enable it to machine appropriate threads on the pipe with no manual intervention. The process thereby completely negates any possibility of human error which can otherwise cause heavy loss on finished equipment that are rendered unusable because of threading errors on almost nearly finished complex milled parts or assemblies that are pending threads as the final operation. The purpose of the software codes is to provide a user-friendly GUI that can communicate with any machine by pulling in appropriate ACNC programs and performing the required tasks associated with the operating system and specifications of the motors/mobilization equipment’s used. For the purpose of this paper, the software code is not provided. Any firmware base that permits the usage of an ASCII interrupt can be used and for the purpose of this operation, an RS323 equivalent board will also suffice for basic operations, however a complex ITTMR system has been utilized. This paper solely addresses the technique of how the threading operation is performed and does not address the process of how the pipe is bought to the machine or other associated aspects of the software to retain any possible patent applications on the same.