Experimental Investigations and Multi-Response Optimization of Dynamic Magnetic Field-Assisted Electrochemical Spark Drilling Using Grey Relational Analysis

Author:

Singh Roopa1,Singh D. K.1,Singh Jeeoot1

Affiliation:

1. Department of Mechanical Engineering, Madan Mohan Malaviya University of Technology, Gorakhpur, Uttar Pradesh 273010, India

Abstract

Magnetic field-assisted electrochemical spark drilling (MA-ECSD) is a cost-effective triplex hybrid machining technique that has been developed to enhance the machining depth and surface roughness of insulated and hard-to-scribe materials. The study presented adopts a reformed approach for creation of dynamic magnetic field during drilling of Sodalime glass where a 34 AWG copper wire coiled electromagnet has been installed in the in-house designed and fabricated setup of MA-ECSD. The experimental plan is based on Box–Behnken design (BBD) of Response Surface Methodology (RSM) and significance of parameters is determined using ANOVA. Multi-objective optimization (MOO) is performed by applying Grey Relational Analysis (GRA). A noncontact optical profilometer measures the machining depths and surface roughness of drilled holes. The installed electromagnet generated dynamic magnetic field intensity (MFI) ranging between 0.00 and 0.18 Tesla. Preliminary experiments were conducted to select and set the range of input parameters. Significant effect of voltage, NaOH concentration and MFI on machining depth and surface roughness is found and optimal parameter settings obtained are 24[Formula: see text]V, 30[Formula: see text]wt% and 0.09 Tesla. Machining depth increased by about 13.03% with rise in voltage-NaOH concentration and surface roughness improved by 25.3% with elevation in voltage-MFI. Dynamic MFI generated from electromagnet helped in smooth motion of electrolyte in the fine space amidst cathode and glass slide due to magnetohydrodynamic effect (MHD) which resulted in enhanced machining depth and surface roughness. The experimental and predicted results obtained after confirmatory test are appreciable which is evident from SEM images and images obtained from Optical profilometer.

Publisher

World Scientific Pub Co Pte Ltd

Subject

Industrial and Manufacturing Engineering,Strategy and Management,Computer Science Applications

Cited by 2 articles. 订阅此论文施引文献 订阅此论文施引文献,注册后可以免费订阅5篇论文的施引文献,订阅后可以查看论文全部施引文献

同舟云学术

1.学者识别学者识别

2.学术分析学术分析

3.人才评估人才评估

"同舟云学术"是以全球学者为主线,采集、加工和组织学术论文而形成的新型学术文献查询和分析系统,可以对全球学者进行文献检索和人才价值评估。用户可以通过关注某些学科领域的顶尖人物而持续追踪该领域的学科进展和研究前沿。经过近期的数据扩容,当前同舟云学术共收录了国内外主流学术期刊6万余种,收集的期刊论文及会议论文总量共计约1.5亿篇,并以每天添加12000余篇中外论文的速度递增。我们也可以为用户提供个性化、定制化的学者数据。欢迎来电咨询!咨询电话:010-8811{复制后删除}0370

www.globalauthorid.com

TOP

Copyright © 2019-2024 北京同舟云网络信息技术有限公司
京公网安备11010802033243号  京ICP备18003416号-3