EXPERIMENTAL AND CFD INVESTIGATION OF R410A DISTRIBUTORS FOR AIR CONDITIONER

Abstract

In order to obtain a higher heat transfer coefficient of refrigerant flow, the diameter of tubes tends to be smaller and smaller, which leads to large pressure drop of the refrigerant flow. Therefore, multiple numbers of parallel refrigerant passages are employed by using distributors. It is very important to distribute the two-phase refrigerant evenly into each tube, otherwise the thermal performance is significantly deteriorated. The performance reduction by flow mal-distribution could be as large as 20–25%. The goal of this paper is to investigate the influence of different configurations to the performance of refrigerant distributors by experiments and computational fluid dynamic code. The effects of mass flow rate and quality of distributor inlet on the characteristics were also quantitatively considered. In this study, an experiment test rig was built to measure the mass flow rate and quality of four circuits after using distributors under different conditions respectively. Refrigerant R410A was used as working fluids. Three classic types (jet, cyclone and reservoir) of distributors with four paths were manufactured and tested under relevant operating conditions. The inlet temperature was 4°C, mass flow rate range was 50–100 kg/h and the quality range was 0.1–0.3. Experimental results show that the maximum deviation of mass flow rate for jet, cyclone and reservoir type is 13.0%, 21.6% and 10.9%, respectively; the maximum deviation of quality was 0.08, 0.10 and 0.05, respectively. In addition, the standard deviation of mass flow rate and quality over four paths were selected to evaluate the performance of different type distributors. The results show that the performance of jet and reservoir are better than cyclone. The flow behavior of two-phase refrigerant such as phase distribution and separation phenomena was studied by Computational Fluid Dynamics (CFD). The flow pattern of inlet for R410A was investigated and used in the present model. The results in the present model show good and reasonable approximation with experimental data which validate the CFD simulation. CFD simulation analysis elucidates the mechanics which shows how the configuration and operation conditions affect the refrigerant distribution.