Combination of MSC Marc and SE-FIT to simulate the direct laser deposition of the multi-layer Ti–6Al–4V

Abstract

Modeling the impact of a laser heat source on Ti6Al4V deposition is crucial for optimizing additive manufacturing, particularly in multi-layer contexts. This modeling provides insights into the material’s behavior during the Ti6Al4V manufacturing process. In this study, simulations using MSC Marc were conducted to model the impact of a laser heat source on the deposition of the multi-layer Ti–6Al–4V (abbreviated as Ti6Al4V) using the Ti–6Al–4V metal powder, followed by SE-FIT simulation to characterize their deposition morphology. MSC Marc was utilized to simulate the impact of a laser heat source on the Ti6Al4V, with a focus on identifying the melting area. Thermal conductivity was represented in the form of a chart as a function of temperature. Next, the morphology after deposition was defined using SE-FIT based on volume and boundaries. In the MSC Marc numerical model, a combined heat transfer coefficient of radiation and convection was applied to the convective coefficient. In the section depicting the multi-layered deposition morphology, a laser with 750[Formula: see text]W power was utilized at a speed of 3.3[Formula: see text]mm/s. After simulation, the resulting layer height and appearance were compared with the literature for a 25-layer composite. The practical implications of this research extend to the broader field of laser-induced heat deposition on Ti6Al4V deposition, which has applications beyond titanium alloys. The findings may contribute to advancements in the design and manufacturing of various metal components, impacting industries such as automotive, electronics and energy.