Effect of micro-grooved texture on cutting performance of tool under dry condition

Abstract

To clarify the anti-adhesive properties of the textured tool, two types of micro-grooved textures were fabricated on the tool rake face. The cutting tests were conducted on aluminum alloys under no lubrication condition. Experimental results showed that the cutting force, tool–chip friction coefficient, and surface wear of the P_1 textured tool decreased. However, noticeable disadvantages were observed in samples with other textures. Detailed research indicated that the chip material (Al alloy) was easy to squeeze into and clog in the micro-grooved texture, due to low hardness and high ductility. In contrast, the cutting force, tool–chip interfacial friction, and wear of steel samples with T_1, T_2, and P_2 textures were all greater than that of the nontextured tool. The difference observed in these various textures signifies the importance of the small geometric size of the surface texture in the P_1 texture. Thus, an improvement of tool anti-adhesion with aluminum alloy material was obtained under dry cutting conditions.