Sensor-Ball: Field Deployment of Autonomous and Untethered Surveillance

Abstract

Abstract With the evolving sensor technologies and advances in integrated solutions, routine surveys and interventions in oil and gas fields are going through a major revamp. The most recent developments in autonomous and untethered devices set a new paradigm shift in such crucial and frequent well operations. In this paper, field implementation and deployment of the novel Sensor-Ball technology is discussed to highlight success, challenges and lessons learned. Sensor-Ball is a small device, almost a tennis-ball size that enables autonomous and untethered logging of pressure, temperature, and tri-axial magnetic field amplitude. This intelligent device is self-powered using a battery pack with a battery life that suffices logging a dozen wells in a raw including logging time and data transfer time. The internal memory is designed for large and high definition data rates for high resolution and extended recording. Sensor-Ball is encapsulated in a ruggedized housing that can withstand downhole conditions as the device travels on a free-fall down to the programmed depth, as well as while floating back to the surface. This housing is light enough to enable efficient and flawless return of the Sensor-Ball exclusively under bouncy effect once the attached weight is dropped off. For the deployment of this innovative technology, new procedures and guidelines are developed to ensure successful journey of the Sensor-Ball. Despite the failsafe features, prejob plan, and risk assessment procedures complement this user-friendly technology and make it reliable, efficient, and easy to use. The results of the field trial of Sensor-Ball in water supply wells revealed a superior data quality of both log-down and log-up. In fact, during the mission time of three hours only, thousands of feet of high-resolution data were collected. This operation would have taken double the time and a much more wellsite footprint, in addition to increased HSE risk, if a standard wireline/slickline unit was mobilized for this routine operation. Sensor-Ball is a reliable and more advanced alternative to traditional well surveillance methods considering the operational efficiency and comparison with benchmark data. In fact, the footprint, cost and time savings are substantial, especially in an offshore environment where barges are mobilized and operations depend on weather conditions. This technology is a major breakthrough in the surveillance and logging world as it enables a fully autonomous and untethered acquisition of high-resolution data. Sensor-Ball offered more with less and will ultimately replace traditional surveillance and intervention methods.