Condition Monitoring of Slow-speed Gear Wear using a Transmission Error-based Approach with Automated Feature Selection

Author:

Sendlbeck Stefan,Fimpel Alexander,Siewerin Benedikt,Otto Michael,Stahl Karsten

Abstract

Gear flank changes caused by wear do not only affect the dynamic behavior of gear systems, but they can also compromise the load-carrying capacity of gear teeth up to critical failure. To help avoid unintended consequences like downtime or safety risks, a condition monitoring system needs to be able to estimate the current wear during operation based on available sensor measurements. While many condition monitoring approaches in research rely on vibrational analysis with manual feature engineering, gearboxes running at slow speed do not reveal much excitation information for this purpose. We therefore introduce an approach for slow-speed gear wear monitoring that is based on the dynamic gear transmission error and that contains an automated feature selection process. For this purpose, we extract a large set of features from the preprocessed transmission error samples. Applying combined filter and embedded feature selection methods enables us to automatically identify and remove features with low relevance. The selection process consists of filtering features with no statistical dependence on the target wear value, removing redundant features with a correlation analysis and a recursive feature elimination process with cross-validation based on a random forest regressor. The remaining relevant set of features is the basis for model training and subsequent wear estimation. For this, the present research employed two independent ensemble models, random forest regression and gradient boosted regression trees. To train and test the proposed approach, we conducted slow-speed gear experiments with developing gear wear on a single-stage spur gear test rig setup. The results of both models show good gear wear estimation performance compared to the actual wear mass loss, even for small quantities. Hence, the proposed transmission error-based approach with automated feature selection is able to quantify the degree of slow-speed wear and offers a possible way for condition monitoring and fault diagnosis.

Publisher

PHM Society

Subject

Mechanical Engineering,Energy Engineering and Power Technology,Safety, Risk, Reliability and Quality,Civil and Structural Engineering,Computer Science (miscellaneous)

Cited by 8 articles. 订阅此论文施引文献 订阅此论文施引文献,注册后可以免费订阅5篇论文的施引文献,订阅后可以查看论文全部施引文献

1. Analysis of Acceleration Data Using Low-Power Embedded Devices to Detect Gear Faults;2023 IEEE 19th International Conference on Automation Science and Engineering (CASE);2023-08-26

2. Digital twin-driven intelligent assessment of gear surface degradation;Mechanical Systems and Signal Processing;2023-03

3. A review of vibration-based gear wear monitoring and prediction techniques;Mechanical Systems and Signal Processing;2023-01

4. Machine Learning in CNC Machining: Best Practices;Machines;2022-12-16

5. The Effect of Sensor Integration on the Load Carrying Capacity of Gears;Machines;2022-10-02

同舟云学术

1.学者识别学者识别

2.学术分析学术分析

3.人才评估人才评估

"同舟云学术"是以全球学者为主线,采集、加工和组织学术论文而形成的新型学术文献查询和分析系统,可以对全球学者进行文献检索和人才价值评估。用户可以通过关注某些学科领域的顶尖人物而持续追踪该领域的学科进展和研究前沿。经过近期的数据扩容,当前同舟云学术共收录了国内外主流学术期刊6万余种,收集的期刊论文及会议论文总量共计约1.5亿篇,并以每天添加12000余篇中外论文的速度递增。我们也可以为用户提供个性化、定制化的学者数据。欢迎来电咨询!咨询电话:010-8811{复制后删除}0370

www.globalauthorid.com

TOP

Copyright © 2019-2024 北京同舟云网络信息技术有限公司
京公网安备11010802033243号  京ICP备18003416号-3