Topology optimization for additive manufacturing with strength constraints considering anisotropy
Author:
Zou Jun1ORCID,
Xia Xiaoyu1
Affiliation:
1. College of Safety Science and Engineering, Civil Aviation University of China , Tianjin 300300 , China
Abstract
Abstract
Combining topology optimization and additive manufacturing (AM) is a promising approach to breaking through the limitations of conventional design and developing innovative structures with high performance. However, the unique manufacturing constraints in AM should be considered when developing the topology optimization algorithms for AM. Material anisotropy is one of the common characteristics of AM materials due to the layer-by-layer manufacturing techniques. This work proposes a topology optimization approach for AM with strength constraints considering anisotropy. The Hoffman failure criterion is adopted to represent the anisotropic strength behaviors of AM materials. Based on the Hoffman failure criteria and the p-norm measure aggregation function, a global strength constraint formulation is established. Under the framework of solid isotropic material with penalization, we develop a topology optimization methodology to minimize the structural weight or volume fraction subject to structural stiffness and strength constraints. Several two-dimensional (2D) or 3D numerical test cases are performed to validate the effectiveness and performance of the developed method. The results indicated that the proposed method could make full use of material properties by considering anisotropic strength. Besides, the topological optimization considering strength anisotropy could be combined with build direction optimization to further reduce the structural weight.
Funder
State Key Laboratory of Mechanics and Control of Mechanical Structures
Nanjing University of Aeronautics and Astronautics
Fundamental Research Funds for the Central Universities
Publisher
Oxford University Press (OUP)
Subject
Computational Mathematics,Computer Graphics and Computer-Aided Design,Human-Computer Interaction,Engineering (miscellaneous),Modeling and Simulation,Computational Mechanics
Cited by
2 articles.
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