Study on cutting temperatures of SiCp ∕ Al composites for ultrasonic vibration-assisted cutting

Abstract

Abstract. In order to deeply understand the cutting mechanism of SiCp / Al in ultrasonic vibration-assisted turning, a prediction model of a cutting temperature field of SiCp / Al composites in UVAC (ultrasonic vibration-assisted cutting) was established. A theoretical model of instantaneous cutting depth and transient shear angle was established considering the real-time changing cutting depth, tool front angle and shear angle characteristics of UVAC. The relationship between cutting speed, shear speed and chip flow speed in UVAC processes is revealed, as well as the shear force and the front cutter friction force. Finally, the influence of heat generated by the heat source zone and shear heat source zone on the temperature rise was calculated, and the temperature field model was established. The experiment of processing SiCp / Al composites by UVAC was carried out. SiCp / Al composites with 25 % volume fraction were turned, and the cutting temperature data were measured and recorded by an infrared thermal imaging device. The cutting speed, cutting depth and feed rate were tested by a single factor, and the changes in cutting temperature under different parameters were compared. Finally, the experimental data were compared with the theoretical values to verify the validity of the theoretical model.