Impact design of die parameters on Severe plastic deformation during Equal channel angular pressing: An overview

Abstract

Equal channel angular pressing causes less uniform deformation than simple shear, even though its not as obvious as with other metal forming procedures. Investigation is done into how internal and external factors affect the deformity inhomogeneity through Equal .channel angular pressing. Finite element analysis of plastic deformity are integrated with die corner angle and the strain harden ability of metallic workpiece. The material characteristics are significantly influenced by the type of plastic shear deformation that occurs through Equal channel angular pressing and this is primarily impacted by the die geometry, the properties of the material and the process factors. Segmenting the workpiece into a front transient zone, end transient zone, outer less sheared zone and the remaining shear deforming zone allowed researchers to examine the uneven strain distribution throughout the workpiece. The deformed geometry for the non-hardening and it was assumed that rate-insensitive materials would be largely homogeneous. In materials that are strain-rate sensitive, gaps between the upper and lower channels developed, whereas strain-hardening materials experienced the corner gap. The strain hardening and implications of strain-rate sensitivity exponent had a considerable impact on the deformation inhomogeneity. Metals having an ultrafine grain microstructure can be created by severe plastic deformation. The FE models were used to affect the process and they all took as inputs the material properties, load variation, Different velocity and boundary conditioned. For the purpose of evaluating the impact of the channel angle on the AA5083 sample, The FE analysis produced the value of strain distribution. When the channel angle was 1200, there was less strain overall, but there was also less concentrated stress in the channel corner area.