Experimental Investigation for Minimization of Casting Defects Using Taguchi Method

Author:

Edlabadkar Ajinkya P.1ORCID,Chaudhari Sharad S.1,Mankar Chandrashekhar2

Affiliation:

1. Yeshwantrao Chavan College of Engineering

2. Deepshikha Industries Pvt. Ltd.

Abstract

In this work, an attempt is made to reduce Molding defects using Taguchi Method. The input parameters used are Runner Lower Diameter, Runner Upper Diameter, Runner height, In gate height, and Pouring time. The response parameters selected as per the study of molding process requirements of the industry are Product yield(%). The L8 orthogonal array is used as per Taguchi method. The experimentation is conducted and the responses are measured. Significant progress has been made in determining the appropriate values of molding process variables to expand molding quality using diverse techniques during the last few decades. The design of sand-molding process variables has been recognized as one of the most critical aspects of molding quality. This research work focuses on improving the molding quality and yield percentage. The data analysis is made by S/N ratio and ANOVA. The result revealed the optimal setting to minimize the defect.

Publisher

Trans Tech Publications, Ltd.

Subject

Mechanical Engineering,Mechanics of Materials,General Materials Science

Reference22 articles.

1. Renukananda K.H., "Flow Rates in Multi-Gate Systems: Experimental and Simulation Studies" Indian Foundry Journal, 58 No.4 (2012), 1-13

2. Upadhye Rasik A, "Optimization of Sand Molding Process Parameter Using Taguchi Method in Foundry" International Journal of Engineering Research & Technology (IJERT) 1 Issue 7 (2012) ISSN: 2278-0181, 1-11

3. Kuldeepak, Sharma Ravi, "Weighted Sum Method for Multi-Objective Optimization for aluminum Metal Molding" Global Journal of Researches in Engineering Mechanical and Mechanics Engineering 12 No.6(1) (2012), 1-8

4. M. Saravana kumar, K. Jeyaprakash, "Optimization of molding process parameters using Taguchi analysis" International Journal of Mechanical Engineering and Research, 5 No.1 (2015), ISSN 0973-4562, 1-3

5. Kuldeepak, "Numerical optimization of gating system parameters for aluminum metal molding by using Taguchi's robust design technique" Journal of Mechanical and Production Engineering Research and Development, 2 No.1 (2012), ISSN 2249-6890, 61-79

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