Multi-Response Optimization of Drilling Parameters for Aluminum Metal Matrix Composite Using Entropy Weighted Grey Relational Analysis

Abstract

The present work aims to understand the effect of drilling parameters (drill speed and feed rate) during the drilling of saffil fiber-reinforced Al metal matrix composite (MMC) under dry conditions. The effect of drilling parameters on individual response characteristics is evaluated and the optimum drilling parameters are also investigated using a multi-response optimization technique known as Entropy Weighted Grey Relational Analysis (EWGRA). The drilling parameter optimization has been performed with aim of minimizing the surface roughness of drilled hole, roundness error in drilled hole and feed force during drilling. Weights were assigned to individual responses with the Entropy weight method and Grey relational grades were calculated to obtain the optimal level for drilling parameters. To achieve the minimum values for all output responses the optimal value of drill speed is 22 m/min and the feed rate is 0.075 mm/rev.