The Use of Cork and Silicone Rubber with Embedded Sensors in Sports' Smart Protections: Studies on the Impact Absorption Performance

Abstract

In several sports, such as martial arts, point scoring depends on applied impact. Embedded sensors in wearable protection devices help to quantify the impact intensity. In parallel, there is a growing interest in developing products with a reduced ecological footprint, using natural materials such as cork. Considered a light, resilient, flexible, and hypo-allergenic material, cork has been proving to be a material with interesting impact absorption properties to be integrated into personal protection, as is the case with helmets and vests. Silicon rubber has also been proposed as an alternative elastomer material with adequate sealing and electrical isolation properties, while resistant to ageing and impact. Since injuries occur more frequently in lower extremities, presented work is part of a project that aims to explore the interest of replacing foams and synthetic leathers usually applied in foot protections with smaller CO2 footprint materials while increasing their impact absorption properties. At this stage, a part of a protection prototype consisting of a plate made from natural cork, coated with silicone rubber protection containing embedded force sensors, was studied. The objective is to explore the potential of such materials to replace those conventionally applied in commercial foot protections. Firstly, the adhesion between imprinted silicon and cork was confirmed through peeling tests. Then, considering the opportunity of inserting sensors within the additive manufacturing of the parts, different silicone coating configurations and sensor placements were tested regarding their impact performance. Comparison between impact absorption performance was carried out using an impact test device, assessing sandwich composite performance and force sensing reading accuracy. Silicone printability during the robocasting extrusion technique demonstrated to facilitate the sensor placement without requiring deposition path modification. It showed to be an easy way to manipulate the sensor position within the composite layers and, by that, to modify its impact performance. This is an important contribution to the main goal of the undergoing project, which is to completely replace commercial materials with this new sandwich composite.