Innovative Method of Embedding Optical Fiber inside Titanium Alloy Utilizing Friction Stir Forming

Author:

Tabatabaei Hamed Mofidi1,Ohashi Takahiro1,Nishihara Tadashi1

Affiliation:

1. Kokushikan University

Abstract

The development of FBG (Fiber Bragg Grating) sensors is essential for intelligent parts of airplanes to achieve ultra-lightweight structures and intelligent aviation control. Awaiting solution is embedding technology of optical fiber sensors into the base material of the parts; however, it has been challenging to embed fibers into high melting temperature point alloys like titanium-based materials without having any defects. Present research fulfills the mentioned demands effectively by utilizing Friction Stir Forming (FSF). Precisely, optical fiber has been placed into a guide slit inside the titanium sheet. Then, FSF was applied to the surface of the titanium. As a result, titanium plasticizes and flows into the guide slit. This mechanically interlocks the optical fiber inside the titanium alloy. This solid-state stirring process can bury sensors inside the titanium to protect the sensor from harsh environments. Embedded sensors will detect the strain and temperature of the host titanium in real-time. Moreover, this research can have further considerable effects on the areas like aerospace and artificial intelligence systems that demand real-time condition monitoring systems.

Publisher

Trans Tech Publications, Ltd.

Subject

Mechanical Engineering,Mechanics of Materials,General Materials Science

Reference16 articles.

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3. X. Li, Embedded Sensors in Layered Manufacturing,, Ph.D., Mechanical Engineering, Stanford University, (2001).

4. Y. Li, W. Liu, Y. Feng, and H. Zhang, Ultrasonic embedding of nickel-coated fiber Bragg grating in aluminum and associated sensing characteristics,, Opt. Fiber Technol., vol. 18, no. 1, p.7–13, (2012).

5. S. Sandlin, T. Kosonen, A. Hokkanen, L. Heikinheimo, Use of brazing technique for manufacturing of high-temperature fiber optical temperature and displacement transducer, Materials Science and Technology, Vol. 23, Iss. 10, (2007).

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