Instantaneous Uncut Chip Thickness Model in End Milling Based on an Improved Method

Author:

Zhang Yue1,Yu Zhi Qiang1,Wang Tai Yong1

Affiliation:

1. Tianjin University

Abstract

The instantaneous uncut chip thickness is an important parameter in the study of milling force model. By analyzing the real tooth trajectory in milling process, accurate instantaneous uncut chip thickness can be obtained to solve the complex transcendental equation. Traditional chip thickness models always simplify the tooth trajectory to get approximate solution. A new instantaneous uncut chip thickness model is proposed in this paper. Based on real tooth trajectory of general end milling cutter, a Taylor's series is used to approximate the involved infinitesimal variable in the transcendental equation, which results in an explicit expression for practical application of the uncut chip thickness with higher accuracy compared to the traditional model.

Publisher

Trans Tech Publications, Ltd.

Subject

Mechanical Engineering,Mechanics of Materials,General Materials Science

Reference11 articles.

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3. Zhu R, Kapoor S G. Mechanistic modeling of the ball end milling process for multi-axis machining of free-form surfaces[J]. Journal of Engineering for Industry, 1991, 113(2): 160-168.

4. LOTFI S, BOUZID W, ZGHAL A. Chip thickness analysis for different tool motions for adaptive feed rate [J]. Journal of Materials Processing Technology, 2008, 204:213-220.

5. RAO V S, RAO P V M. Modelling of tooth trajectory and process geometry in peripheral milling of curved surfaces [J]. International Journal of Machine Tools &Manufacture, 2005, 45: 617-630.

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