On the Velocity and the Strain Rate Field in Unlubricated Direct and Indirect Axisymmetric Extrusion of Al

Author:

Khorasani Sepinood Torabzadeh1,Valberg Henry2

Affiliation:

1. Norwegian University of Science and Technology (NTNU)

2. Norwegian University of Science and Technology

Abstract

The velocity and strain rate fields in the primary deformation zone ahead of the extrusion die opening are investigated by theory and FE-simulation for direct and indirect Al extrusion. The metal flow obtained in the FEM-models of extrusion is compared with the flow recorded in previous experiments and it is shown that the FE-analysis mimics real metal flow with good accuracy. The velocity and the strain rate fields computed by FEA (using DEFORM® 2D) are described and comparison is made with the idealized spherical velocity field of Avitzur, to see if there is good agreement between the results from theory and FEA, and the correlation between the results from the two is discussed. Moreover, a clear difference in metal flow is confirmed between the two processes direct (FwE) and indirect extrusion (BwE).

Publisher

Trans Tech Publications, Ltd.

Subject

Mechanical Engineering,Mechanics of Materials,General Materials Science

Reference10 articles.

1. H. S. Valberg; Applied metal forming; including FEM analysis, 1st Ed., Cambridge Univ. Press, NY, USA, (2010).

2. G. Ferretti, R. Montanari; A finite-difference method for the prediction of velocity field in extrusion, J. Food Eng., 83 (2007) 84-92.

3. C.W. Wu, R.Q. Hsu; A universal velocity field for the extrusion of non-axisymmetric rods with non-uniform velocity distribution in the extrusion direction, J. Mat. Proc. Tech., 97 (2000) 180-185.

4. N. Solomon, L. Solomon; Material flow pattern and structure evaluation during extrusion of 2024 Aluminum Alloy, U.P.B. Sci. Bull., Series B, Vol. 72, Iss. 2 (2010) 215-226.

5. H. G. Hosseinabadi, S. Serajzadeh; A combined upper bound-finite element model for cold extrusion process, Int. J. of Computers and Structures, 01 (2011).

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