Deterioration of Local Mechanical Properties of HVOF-Sprayed Stellite 6 after Exposure to High-Temperature Corrosion

Abstract

Coating properties determine its behavior in operation. The simulation of future operational conditions is therefore the best quality test. The evaluation during operation is usually not possible to perform, and the coatings are therefore frequently characterized by their physical or mechanical properties. This text deals with the high temperature corrosion of HVOF sprayed Stellite 6 coating and with changes of its local mechanical properties before and after the corrosion testing. High temperature corrosion is defined as a corrosion in the presence of molten salts. In this case, the mixture of salts in composition of 59% Na2(SO)4 with 34.5% KCl and 6.5% NaCl was used. Two exposure temperatures 525 °C and 575 °C were selected and the tests for both temperatures were performed in the time interval of 168h in the autoclave. The coating with salt mixture layer was analyzed using scanning electron microscopy and nanoindentation. The high temperature resistance of Stellite 6 coating was evaluated according to the changes in the coating surface and by the occurrence of individual phases formed on the coating surface during the test. Generally, it can be said that the Stellite 6 alloys deposited by HVOF technology show selective oxidation under the salt film. This fact was also proved in this study. Furthermore, the nanoindentation measurements of Stellite 6 coating were performed before and after the corrosion testing. These measurements were used to evaluate the change of local mechanical coating properties.