Fabrication of Microlens and Microlens Array on Polystyrene Using CO2 Laser

Abstract

This study presents a new process for fabricating microlens and microlens arrays directly on a surface of polystyrene using a CO2 laser. The working spot of the polystyrene is heated locally by a focused CO2 laser beam, which tends to have a hyperboloid profile due to the surface tension and can be used as a microlens. The microlenses with different dimensions were fabricated by changing the power of the laser beam. Microlens array was also fabricated with multiple scans of the laser beam on the polystyrene surface.