Finite Element Analysis and Experimental Study of an Electromagnetic Shell Part with Flow Control Forming

Author:

Huang Zhi Wei1,Wan Yuan Yuan1,Wang Yan Bin1,Che Lu Chang1,Liu Chuan Lin1,Chen Gang2

Affiliation:

1. Southwest Technique and Engineering Institute

2. Harbin Institute of Technology

Abstract

In this paper, an electromagnetic shell part was studied with the design of die, simulation and the flow control forming (FCF) method. The important technology of FCF was the design of cavity die to control metal flow. The simulation results indicate that pyramidal faces of cavity die exerted a significant influence on qualities of parts. The simulation results also revealed that the effective stresses of the sheet were inhomogeneous and the distributions of the equivalent stress were lamellar with obvious gradients. Experimental results show that steel sheet (08Al) could be formed in one step into intricate shapes at room temperature. This confirmed that FCF is a safe, clean and practical method for the near net forming of parts.

Publisher

Trans Tech Publications, Ltd.

Subject

General Engineering

Reference8 articles.

1. C.W. Hsu, A.G. Ulsoy, M.Y. Demeri: Development of process control in sheet metal forming. Materials Processing Technology 127 (2002), pp.361-368.

2. Qiang Chen: Rheology of Alloys Processing and Its Application[M]. Beijing: Metallurgical Industry Press, 2012: 78. (in chinese).

3. N. Ishinaga: An advanced press design for cold forging. Materials Processing Technology 71 (1997), pp.100-104.

4. X.Y. Wang, Y.S. Wu, J.C. Xia, G.A. Hu: FE simulation and process analysis on forming of aluminum alloy multi-layer parts with flow control forming. (Trans. Nonferrous Met. Soc. China 15 (2005), pp.452-456.

5. J. Pfisterer, K. Steinmair, G. Schmidberger: FCF-flexible cold forming of profiles and sections without tool change. Iron and Steel 37 (2002), pp.39-42.

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