Face Milling of Carbon Fiber Reinforced Plastic Using Poly Crystalline Diamond Tool

Author:

Kusuyama Jumpei1,Yui Akinori1,Kitajima Takayuki1,Itoh Yosuke2

Affiliation:

1. National Defense Academy

2. NS Tool Co.

Abstract

Carbon Fiber Reinforced Plastic (CFRP) is a high-strength and high-elastic-modulus composite material that is hardened by impregning carbon fiber with epoxy resin. Although, many sutdies of hole drilling of CFRP have been conducted, few sutdies of face milling of CFRP have been carried out. Face milling is necessary for surfaceing of aerospace parts, which is indispensable for airplane construction. Machining of CFRP is difficult because of the extreme tool wear and delamination that occur. The authors investigated face milling of CFRP using a newly developed Poly Crystalline Diamond (PCD) tool. The resultts show, that the cutting force and surface roughness are affected by the fiber orientation of the CFRP, and that delamination can easily occur in the outer layer of face-nilled CFRP.

Publisher

Trans Tech Publications, Ltd.

Subject

General Engineering

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