Mathematical Formula to Determine Geometrical Dimensions of Electrode Metal Droplets Transferred with Short Circuits

Author:

Il’yashchenko D.P.1,Chinakhov D.A.1,Kirichenko K.Yu.2,Sydorets V.N.3

Affiliation:

1. Tomsk Polytechnic University

2. Far Eastern Federal University

3. Guangdong Welding Institute

Abstract

A method is described to determine geometrical dimensions of electrode metal droplets depending on short circuit duration. It provides a quantitative evaluation of the electrode metal transfer and the energy impact on metal parts being welded. It is proved that using inverter power source decreases the size of droplets transferred to the welding pool by 24% in average if compared with a diode power source. It also reduces overheating of the droplets which improves efficiency of transferring chemical elements from the electrode to the weld metal.

Publisher

Trans Tech Publications, Ltd.

Subject

Mechanical Engineering,Mechanics of Materials,Condensed Matter Physics,General Materials Science

Reference27 articles.

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2. Makarenko, V.D. Features of manual arc welding of root joints of non-rotating joints of oil pipelines operated in Western Siberia / V.D. Makarenko, K.A. Muravyov, A.I. Kalyanov // Welding production. 2005. No. 12. P. 38-41.

3. Gorpenyuk, V.N. On the relationship between changes in electrical parameters and defect formation in a welded seam / V.N. Gorpenyuk, V.E. Ponomarev // Proceedings of All-Union Conference on welding materials. Kiev: IES, 1983. P. 82-84.

4. Saraev Y.N., Chinakhov D.A., Iljyashchenko D.P., Kiselev A.S., Gordynets A.S. Investigation of the stability of melting and electrode metal transfer in consumable electrode arc welding using power sources with different dynamic characteristics. Welding International. 2017. Vol. 31. 10. pp.784-790.

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