Experimental Study of Tool Wear in Milling Multidirectional CFRP Laminates

Author:

Han Sheng Chao1,Chen Yan1,Xu Jiu Hua1,Zhou Jing Wen1

Affiliation:

1. Nanjing University of Aeronautics and Astronautics

Abstract

This study aims to investigate the wear of coated end mills when milling Carbon fiber reinforced polymer (CFRP) composites. Four different types of end mills are used in the milling experiments to identify the influence of tool geometry and material on tool wear. Cutting forces and wear mechanisms of coated mills are also discussed. Through the contrast experiment, diamond coated multitooth router shows the best performance with the smallest cutting force and the least wear extent under the same cutting parameter. The major failure mechanisms of coated tools are breakthrough of coating, coating flaking and abrasive wear of substrate.

Publisher

Trans Tech Publications, Ltd.

Subject

Mechanical Engineering,Mechanics of Materials,Condensed Matter Physics,General Materials Science

Cited by 13 articles. 订阅此论文施引文献 订阅此论文施引文献,注册后可以免费订阅5篇论文的施引文献,订阅后可以查看论文全部施引文献

1. Study on tool wear and cutting performance of CFRP for inclined angle milling;The International Journal of Advanced Manufacturing Technology;2023-11-02

2. Study on tool wear and cutting performance of CFRP for inclined angle milling;2023-09-01

3. Experimental study on wear laws and mechanisms of end cutting edge in end-milling of carbon fiber reinforced polymer;The International Journal of Advanced Manufacturing Technology;2023-02-15

4. Effects of cutting speed and fiber orientation on tool wear and machining quality in milling CFRP with PCD cutter;Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture;2022-11-05

5. Tool wear and surface quality during milling CFRP laminates under dry and LN2-based cryogenic conditions;The International Journal of Advanced Manufacturing Technology;2022-10-20

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