Tool Wear of Aluminum/Chromium/Tungsten-Based-Coated Cemented Carbide in Cutting Hardened Sintered Steel

Author:

Wada Tadahiro1,Hanyu Hiroyuki2

Affiliation:

1. Nara National College of Technology

2. OSG Corporation

Abstract

In order to improve both the scratch strength and the micro-hardness of (Al,Cr)N coating film, the cathode material of an aluminum/chromium/tungsten target was used in adding the tungsten (W) to the cathode material of the aluminum/chromium target. In this study, hardened sintered steel was turned with (Al60,Cr25,W15)N, (Al60,Cr25,W15)(C,N), (Al64,Cr28,W8)(C,N), (Al,Cr)N and (Ti,Al)N coated cemented carbide tools. The tool wear of the coated cemented carbide tool was experimentally investigated. The following results were obtained: (1) In cutting hardened sintered steel at the cutting speed of 0.42 m/s using the (Al60,Cr25,W15)N, the (Al60,Cr25,W15)(C,N), the (Al64,Cr28,W8)(C,N), the (Ti,Al)N and (Al,Cr)N coated tools, the wear progress of the (Al64,Cr28,W8)(C,N) coated tool became slowest among that of the five coated tools. (2) The wear progress of the (Al60,Cr25,W15)(C,N) coated tool was almost equivalent to that of the (Al64,Cr28,W8)(C,N) coated tool. However, at a high cutting speed of 1.67 m/s, the wear progress of the (Al60,Cr25,W16)(C,N) coated tool was faster than that of the (Al64,Cr28,W8)(C,N) coated tool.

Publisher

Trans Tech Publications, Ltd.

Reference7 articles.

1. JSPE, Handbook of Precision Machining, Tokyo, CORONA PUBLISHING CO., LTD., 1992, 139 (in Japanese).

2. Tadahiro Wada, Kazuki Hiro, Junsuke Fujiwara and Shinsaku Hanasaki, Machinability of hardened sintered steel, Progress of Machining Technology, in Proceedings of the Seventh International Conference on Progress of Machining Technology, Ed., Chen Wuyi, Yamane Yasuo, Fan Rui and Ochu Akio, 2004, pp.74-79.

3. Y. Amada, T. Aoki, et al., Cutting performance of coated cemented carbide tools for hard work materials, Trans of JSME, Series C, 1994, 60(577), PP. 2906-2910 (in Japanese).

4. Sinsaku Hanasaki, Junsuke Fujiwara, Tadahiro Wada and Kazuki Hiro, Tool wear of pvd coated cemented carbide tool in turning of forged sintered material, Progress of Machining Technology, in Proceedings of the 5th International Conference on Progress of Machining Technology, Ed., Chen Dingchang, Narutaki Norihiko, Yamane Yasuo, Chen Wuyi and Ochu Akio, 2000, pp.42-47.

5. Tadahiro Wada, Koji Iwamoto, Hiroyuki Hanyu and Kinya Kawase, Tool wear of (Al, Cr)N coated cemented carbide in cutting sintered steel, Journal of the Japan Society of Powder and Powder Metallurgy, Vol. 58, 2011, pp.459-462 (in Japanese).

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