The Design of Yarn Constant Tension Feeder System

Author:

Zhou Mei Lan1,Fu Yan Hui1,He Zhen Qiu2,Liu Rui1

Affiliation:

1. Harbin University of Science and Technology

2. Beijing Hollysys Motor Technology Co., Ltd

Abstract

A novel constant tension yarn feed control system for automatic winder is presented in this paper which is based on analyzing the principle of the generation of yarn tension and the factors which make the tension fluctuate. DSP28035 made by TI (Texas Instruments) is adopted as the main control unit of the system to acquire the real-time yarn tension which is transmitted from a yarn tension sensor. Intelligent PID (proportional-integral-derivative) algorithm is also adopted to achieve a high-dynamic performance and an ultra-low inertia servo motor speed digital control to realize constant yarn tension feed. The system not only have the function of tension setting, over current protection, error detection and alarm, but also possess the features of simple structure, low cost, real-time control and high accuracy.

Publisher

Trans Tech Publications, Ltd.

Reference6 articles.

1. Chaoyuan Chen. Modeling and Simulation of Multivariable Tension Control System. Central South University. (2007).

2. Zhenqiu He. High-speed and Precision Winding Solutions. Automation Panorama. (2008).

3. Jianhong Zhou, Yujie Yang. Constant Tension Control of Sizing Machine Texture Axis. Electric Machines and Control. 145-147 (2004).

4. Byeong-Mook Chung , Sung-Gun Lee, Che-Seung Cho. Active Tension Control of High Speed Splitting Machines Using Fuzzy PID. Proceedings of the 2005 IEEE International Conference on Mcchatronics July 10-12, 2005, Taipei, Taiwan.

5. B.T.S.R. International S.P.A. Improved Method and Device for Feeding a Yarn or Thread to a Processing Machine with Constant Tension and Velocity [P] Italia: WO 2011/144987A2.

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