Effects of Vibration Energy Input on Stress Concentration in Weld and Heat-Affected Zone of S355J2 Steel

Author:

Jurčius Aurimas1,Valiulis Algirdas Vaclovas1,Černašejus Olegas1

Affiliation:

1. Vilnius Gediminas Technical University

Abstract

The existence of residual stresses induced by the welding process is an important reason of cracking and distortion in welded metal structures that may affect the fatigue life and dimensional stability significantly [1]. Heat treatment is one of the traditional methods to relieve the residual stresses. But it is often limited by the manufacturing condition and the size of the structures. In this paper a procedure called vibratory stress relief (VSR) is discussed. VSR is the process to reduce and re-distribute the internal residual stresses of welded structures by means of weldment mechanical vibration during welding. Parameters of VSR procedure are described in the paper. Residual stresses on weld bead are measured in three different specimens by X-ray diffraction method. Mechanical tests of welded specimens were also performed with purpose to evaluate VSR effect in weld metal and heat affected zone (HAZ).

Publisher

Trans Tech Publications, Ltd.

Subject

Condensed Matter Physics,General Materials Science,Atomic and Molecular Physics, and Optics

Reference11 articles.

1. D. Radaj: Welding residual stresses and distortion (DVS-Verl 2003), pp.5-14.

2. K. Masubuchi: Residual stresses and distortion. Metals Handbook, 10th ed., Vol 6, Welding, brazing, and soldering (ASM 1993) pp.2648-2663.

3. W. F. Hahn: Vibratory Residual Stress Relief and Modification in Metals to Conserve Resources and Prevent Pollution (Diss. Alfred University, 2002).

4. R. Claxton, A. Bentley: Vibratory Stress Relief - Recent Developments. In: Metallurgia, Vol. 66, No 5, (1999), p.49, 51, 53.

5. CR ISO/TR 17663: 2001 Welding. Guidelines for quality requirements for heat treatment in connection with welding and allied processes.

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3. Mechanical properties improvement of weldments using vibratory welding system;Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture;2014-05-19

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