Simulation of Cold Extrusion Process of Hollow Pieces

Author:

Ren Jia Long1,Chen Xiao Xia1,Zhang Chun Yan1,Liu Xiao Fei1

Affiliation:

1. Jiangsu University of Science and Technology

Abstract

The impact of friction factor, thickness of the cold extrusion, semi-cone angle and other factors on cold extrusion was analyzed. Various process parameters were set and optimized. Cold extrusion process of hollow pieces was simulated by DEFORM-3D software. Through the simulation of the virtual velocity field, strain field, stress field, load - stroke curve and metal deformation process, the flow velocity of the metal and the deformation of the workpiece were studied. The metal flow routes and the parts that are easy to wear in die were gained. The above research results provide valuable references for the processing of hollow pieces.

Publisher

Trans Tech Publications, Ltd.

Reference4 articles.

1. International Cold Forging Group ICFG-A brief history. ICFG Doc. 11/01: Steels for cold forging—their behaviors and selection. Bamberg: Meisenbach Verlag, (2001).

2. Kim H. Sweeney K. and Altan T. 1994, Application of Computer Aided Simulation to Investigate Metal Flow in Selected Forging Operations, J. of Mater. Process. Thchn. Vol. 46, pp.127-154.

3. Cormack C M, Monaghan J. 2D and 3D Finite Element Analysis of a Three Stage Forging Sequence[J]. Journal of Materials Processing Technology, 2002, 127: 48-56.

4. Kitamura K, Matsumoto R, Putz A. Future challenges in precision forging technology—a report of discussion hour at the ISPF, ICFG 39th Plenary Meeting, ChangWon/Korea, Aug 27-30, (2006).

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