Development of Mixing Methods of UHMWPE/Carbon Nanotubes (CNT) Composites for Use in Artificial Joints

Abstract

This study focused on the mixing methods used in the manufacture of ultra-high molecular weight polyethylene (UHMWPE) reinforced by multi-walled carbon nanotubes (MWCNTs) and how these methods enhance the wear performance of the composite. Two mixing methods, ball milling and ultra-sonication, were used in this study, and the most effective forms of these mixing methods were analysed to allow an effective comparison. The performance of the mixing methods was evaluated through a comparison of wear volume loss, coefficient of friction, and hardness. The optimal power and mixing time for sonication in this study was determined and composites with 0.5% CNTs w/w concentration were conformed. It was evidenced that the mixing process influence the mechanical and wear performance of UHMWPE / MWCNTs composites and ultrasonication was identified as an effective mixing method that improves significantly the wear performance of the composite.