A Precision CNC Turn-Mill Machining Center with Gear Hobbing Capability

Author:

Chen Xian Shuai1,Zhang Dai Lin2,Yuan Song Mei3,Zhang Xiao4,Chen Jian Yu5,Du Ru Xu1

Affiliation:

1. Chinese University of Hong Kong

2. Huazhong University of Science and Technology

3. Beihang University

4. Guangzhou and Chinese Academy of Science (GIAT)

5. Sun Yet-Sen University

Abstract

With ever increased demand for reduced sizes and increased complexity and accuracy, traditional machine tools have become ineffective for machining miniature components. Typical examples include dental implants, the parts used in mechanical watch movement, and the parts used in medical endoscope. With complex geometry and tight tolerance, few machine tools are capable of making them. This paper introduces our PC-based CNC Turn-Mill Machining Center. It has 5 axes, an automatic bar feeder, an automatic part collection tray, and a tool changer. In particularly, it has a special synchronization control algorithm that gives not only higher accuracy but also ease of use. In addition, to improve the accuracy, the software based volumetric error compensation system is implemented. Based on the experiment testing, the machining error is ± 3 µm in turning, ± 7 µm in milling and the maximum profile error is less than ± 7.5 µm in gear hobbing.

Publisher

Trans Tech Publications, Ltd.

Cited by 2 articles. 订阅此论文施引文献 订阅此论文施引文献,注册后可以免费订阅5篇论文的施引文献,订阅后可以查看论文全部施引文献

1. A simulation method for free-form milling of cylindrical gears with disc cutters;The International Journal of Advanced Manufacturing Technology;2022-01-17

2. Readiness of subtractive and additive manufacturing and their sustainable amalgamation from the perspective of Industry 4.0: a comprehensive review;The International Journal of Advanced Manufacturing Technology;2020-10-28

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