Defective Reduction in an In-House Recycle Process of Hard Disk Drive Media

Author:

Damrongseree Keeratipan1,Tharmmaphornphilas Wipawee1

Affiliation:

1. Chulalongkorn University

Abstract

This paper aims to reduce defectives in an in-house recycle process of hard disk drive media. The Six Sigma approach is applied to find out the factors which affect the sunray defect statistically and to obtain the optimal setting of each factor. Currently, defective rate is 23% and a sunray defect on media is identified as a major problem with 9.64% defective rate. It is found that a minimal defective rate of sunray defect is achieved with the setting of the load of rubber pusher at 106.5 gram, the spindle speed during tape move up at 2,500 rpm and the traverse speed of tape at 70 cm/min. Finally, the process with the optimal machine settings is implemented along with applying work instruction and training. It can reduce the defective rate from 9.64% to 3.2%.

Publisher

Trans Tech Publications, Ltd.

Reference10 articles.

1. Z.S. Chow, M. Pl. Ooi, Y. C. Kuang and S. Demidenko: Automated Visual Inspection System for Mass Production of Hard Disk Drive Media, International Symposium on Robotics and Intelligent Sensors, Vol. 41 (2012), pp.450-457.

2. Peter Pande and Larry Holpp in: What is Six Sigma? , McGraw-Hill, New York (2002).

3. R. Does, E.V.D. Heuvela, J.D. Masta and S. Bisgaardb: Comparing Nonmanufacturing with Traditional Application of Six Sigma, Journal of Quality Engineering, Vol. 15 (2002), pp.177-182.

4. M. White, J.L. Garcia, J.A. Hernandez and J. Meza: Cycle Time Improvement by a Six Sigma Project for the Increase of New Business Accounts, International Journal of Industrial Engineering, Vol. 16 (2009), pp.191-205.

5. P. Jirasukprasert, J.A.G. Reyes, H.S. Meier and L.R. Lona : A Case Study of Defects Reduction in a Rubber Gloves Manufacturing Process by Applying Six Sigma Princuples and DMAIC Problem Solving Methodology, The 2012 International Conference on Industrial Engineering and Operations Management (2012).

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