Thermal Error Measurement, Modeling and Compensation for Motorized Spindle and the Research on Compensation Effect Validation

Author:

Fu Yu Qing1,Gao Wei Guo1,Yang Jin Yu1,Zhang Qing1,Zhang Da Wei1

Affiliation:

1. Tianjin University

Abstract

The motorized spindle is a primate part of the machine tool and its thermal characteristics have great influence on the accuracy of the machine tools. The thermal errors of the spindle of a certain type of precision horizontal machining center were measured with PLC acquisition system. By multivariate linear regression method, the axial thermal error model was built. Online real-time error compensation was implemented by applying the FANUC 18i CNC system external machine coordinate system shift function. A verification method was proposed which include three steps: model validation, compensation validation and experimental machining verification. The accuracy of the model was 84.1%, 64.9% and 49.4% respectively. The quantitative analysis results showed the precision was effectively improved and the compensation method was reliable.

Publisher

Trans Tech Publications, Ltd.

Subject

General Engineering

Reference6 articles.

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2. Vyroubal, J. Compensation of machine tool thermal deformation in spindle axis direction based on decomposition method. Precision Engineering, 36 (2012): 121–127.

3. Liangyu Cui, Weiguo Gao, Dawei Zhang, Lin Han. Transactions of Tianjin University, 17. 5. (2011): 340-343. (In Chinese).

4. The International Organization for Standardization. ISO230-3-2006 test code for machine tools-Part 3: Determination of thermal effects. Geneva: International Standard Organization, (2006).

5. Shuhe Li, Yiqun Zhang. Aviation Precision Manufacturing Technology, 32. 4. (1996): 6-9. (In Chinese).

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