Study of Posture and Discomfort in Handling Machines in Manufacturing Industry

Abstract

Manufacturing industries were considered among the sectors with the considerable level of lost work days due to work related musculoskeletal disorders. The aim of the study is to find out the different parts of body affected due to discomfort while operating machines in manufacturing industry. In this study work-related body-part discomfort was assessed in 51 male operators by using a body map and ranking procedure, while operating different types of machines viz, lathe, drilling and grinding machines. The study showed that out of 51 operator’s, 45 reported discomfort in shoulder and neck, 34 in lower back, 32 in upper back, 46 in arm, and 23of the operators reported discomfort in the leg. Correlations between the discomfort level and different postures at different working conditions were higher. Except at the start of the shift, operators felt musculoskeletal discomfort in various body parts throughout the shift, and were highest at the end of the shift. The middle age group operators reported higher levels of discomfort. Keywords: Discomfort; Injury; Pain; Body map; Discomfort assessment; Questionnaire; Musculoskeletal disorders.