Fatigue Behavior of Swept Spot Friction Welds in Lap-Shear Specimens of Alclad 2024-T3 Aluminum Sheets

Author:

Su Zheng Ming1,He Ru Yi1,Lin Pai Chen1,Aoh Jong Ning1,Chiou Yung Chuan2,Dong Kent3,Tang Tony3,Huang Bob3

Affiliation:

1. National Chung Cheng University

2. National Chiayi University

3. Aerospace Industrial Development Corporation

Abstract

Failure modes of swept spot friction welds in lap-shear specimens of alclad 2024-T3 aluminum sheets are first investigated based on experimental observations. Optical and scanning electron micrographs of the welds before and after failure under quasi-static and cyclic loading conditions are examined. Experimental results show that the failure modes of the welds under quasi-static and cyclic loading conditions are quite different. Failure modes of swept spot friction welds depend considerably on the weld geometry, microstructure, and load amplitude. A fatigue crack growth model based on the paths of the dominant kinked fatigue cracks is developed to estimate the fatigue lives of the spot friction welds. The global and local stress intensity factors for finite kinked cracks, the stress intensity factors for finite transverse cracks, and the Paris law for fatigue crack propagation are used. The fatigue life estimations agree well with the experimental results.

Publisher

Trans Tech Publications, Ltd.

Subject

General Engineering

Reference16 articles.

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