Overlaying Weld Cracks of Pinch Roller and its Formation Mechanism

Author:

Wang Qing Bao1,Li Zhuo Xin1,Shi Yao Wu1,Li Guo Dong1,Wang Hui2

Affiliation:

1. Beijing University of Technology

2. Special Spare Parts Co. Ltd.

Abstract

Overlaying pinch roller has higher surface hardness. If the overlaying technology is improper, small circumferential cracks may occur on the welded surface and even peel off. From failure analysis, it is indicated that the contents of C, S, and O were higher around the cracking area in the deposited metal. Optical microscopic observation shows that some cracks grew along the direction of columnar crystals and residual austenite. Due to high content of inclusions and austenite in the deposited material and poor plasticity of the deposited metal, small cracks are easy to be found at the defect such as blue flecks. In addition, a large number of cracks intersect on the deposite surface, resulting in large peeled area.

Publisher

Trans Tech Publications, Ltd.

Subject

General Engineering

Reference17 articles.

1. E.N. Gregory. Surfacing by welding[M]. Weld. Res. Bull. (1975) 69-71.

2. Ernest F. Nippes.  Welding, brazing and soldering[M], Metals Handbook, ninth edition, vol. 6, American Society for Metals, Metals Park, Ohio, 1983, pp.771-772.

3. R.S. Chandel, Hardfacing consumables and their characteristics for mining and mineral processing industry[J], Indian Weld. J. (2001) 26-34.

4. Song Weixi, Metallography[M] Metallurgical Industry Press (Second Edition) 2007. 6: 97-115 (in Chinese).

5. C.D. Elcoate R.J. Dennis P.J. Bouchard Three dimensional multi-pass repair weld simulation[C], International Journal of Pressure Vessels and Piping, 82(4), p.244–257I.

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