Analysis of a Thixo-Lateral Forged Spindle from LTT C45, LTT C38 and LTT 100Cr6 Steel Grades

Abstract

Due to the current trend in prices of raw material and their sources, near net shaping of mechanical components will become a key factor for the companies to get the desired competitiveness. Semisolid metal (SSM) forming is one of those near net shape forming techniques revealing a high potential to reduce material as well as energy consumption compared to conventional process technologies. Thus, the aim of this research work is to demonstrate the above by manufacturing a steel commercial automotive spindle by thixo-lateral forming from three different steel grades. The starting material, the microstructure and mechanical properties are analysed along the article. Material savings of 20% have been reported together with a substantial decrease of the forming forces. In addition, great mechanical properties have been achieved which brings the process closer to the desired final industrial application.