FEM Simulation of Copper Busbar Pressing on the Continuous Extrusion Line "CONFORM"

Author:

Shimov Georgy V.1,Bogatov Aleksandr1,Kovin D.1

Affiliation:

1. Ural Federal University named after the First President of Russia B. N. Yeltsin

Abstract

Simulation using the DEFORM-3D package of the steady-state pressing mode of a copper busbar on the continuous extrusion line "Conform" was carried out. The nature of the metal flow in the deformation zone was studied. An analysis of the velocities of the metal flow in the prechamber was performed. It was shown that in the channel of the wheel there is pressing out, which negatively affects the quality of the finished busbars and can lead to such defects as "lamination".

Publisher

Trans Tech Publications, Ltd.

Subject

Condensed Matter Physics,General Materials Science,Atomic and Molecular Physics, and Optics

Reference7 articles.

1. Y.V. Gorokhov, V.G. Sherkunov, N.N. Dovzhenko, S.V. Belyaev, I.N. Dovzhenko, Fundamentals of Designing the Processes of Continuous Metal Pressing: Monograph. Krasnoyarsk: Siberian Federal University. (2013).

2. Y.V. Gorohov, S.V. Belyaev, I.V. Mochalin, I.V. Uskov, I.Yu. Gubanov, T.Yu. Gorokhova, P.A. Hramtsov, DEFORM-3D Modeling in Continuous Extrusion of Copper Busbars for Installation Conform with the Pre-Chamber Die. Journal of Siberian Federal University. Engineering & Technologies, 9(6) (2016).

3. B. Li, X. Yao, X. Yun, B. Song, Effect of Die Shape on H62 Brass Forming for Continuous Extrusion Based on Numerical Simulation Research. AIP Conference Proceedings, 1532(1) (2013) 918-923.

4. N. Rajendran, H. Valberg, W. Misiolek, The FEM Simulation of Continuous Rotary Extrusion (CRE) of Aluminum Alloy AA3003. AIP Conference Proceedings, 1896(1), (2017).

5. K. Shalini, K.R. Ajeet, K.S. Devendra, C.F. Rahul, Deformation Behavior and Characterization of Copper Alloy in Extrusion Process. International Journal of Mechanical Engineering and Technology, 6(7) (2015) 72-78.

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