Fabrication and Analysis of Accumulative Roll Bonding Process between Magnesium and Aluminum Multi-Layers

Abstract

In the present study commercially pure magnesium and aluminum strips were fabricated using the process of accumulative roll bonding. It is a prominent solid state joining process to manufacture similar and dissimilar materials for various applications. Three layers of stack was used for bonding of multilayered composite and preheated at 250 °C for 20 min. The effects of rolling parameters on bond strength and deformation of the strips were analyzed. The interface between aluminum and magnesium were characterized to identify the formation of diffusion compounds, and are found to be the presence of Al12Mg17 intermetallic compounds. Tensile strength of the bonds was increased with the decreasing of thickness of the strips. The interface characteristics were analyzed using scanning electron microscope (SEM) and energy dispersive X-ray spectroscopy (EDAX) to reveal the intermetallic compounds, micro cracks and bonding properties. The strength of the composites is varying with width of the intermediate strip and maximum strength values were obtained after three passes of the roll bonding.