Process Parameter Effects over Bead Properties during Material Deposition of PTAW Process

Author:

Mandal Soumen1,Kumar Subrata2,Oraon Manish1

Affiliation:

1. Birla Institute of Technology

2. Indian Institute of Technology (IIT) Patna

Abstract

The quality and geometry of deposited bead depend on their input process parameters and their interaction effects in fusion welding process. Minimum dilution and maximum bead size are the most desirable property in material processing applications. The effects of process parameters on dilution and bead geometry have been analysed during material deposition by Plasma Transferred Arc Welding (PTAW) process using the response surface method. The experimental data are used for modelling using three level factorial techniques. The mathematical models have been developed for bead height, width and dilution. The accuracy of the models has been checked using the analysis of variance. The effects of process parameters on bead geometry and dilution have been investigated.

Publisher

Trans Tech Publications, Ltd.

Subject

Mechanical Engineering,Mechanics of Materials,Condensed Matter Physics,General Materials Science

Reference16 articles.

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2. K. Shiva, N. Murugan, and R. Logesh, Optimization of weld bead geometry in plasma transferred arc hardfaced austenitic stainless steel plates using genetic algorithm. International Journal of Advanced Manufacturing Technology. 41(2009) 24–30.

3. V. Gunaraj and N.Murugan, Application of response surface methodology for predicting weld bead quality in submerged arc welding of pipes. Journal of Material Processing Technology. 88 (1999) 266–275.

4. E. L. Rayes,W. C., and S. G., The influence of various hybrid welding parameters on bead geometry, Welding Journal. 83(2004) 147–153.

5. P. Harris and B. L. Smith, Factorial technique for weld quality prediction, Metal Construction, 15(1983) 661–666.

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