Innovative Approaches to Using Kazakhstan’s Industrial Ferrous and Nonferrous Tailings in the Production of Ceramic Materials

Abstract

This paper covers the production of ceramic materials from the tailings of ferrous and nonferrous metallurgy without using convention natural materials. The research addresses the dependency of the polymetallic ore tailings, chromite ore tailings, and physico-mechanical properties of ceramic materials based on the clayey portion of zircon-ilmenite ore gravity tailings. The dependency model is based on the actual experimental data and provides an analytical description of the test results as a function. Regression analysis has produced mathematical models for predicting the properties of ceramic mixtures at points not covered by the experiments. The paper presents five model equations to show:– how the content of chromite-ore tailings and polymetallic-ore tailings affects the compressive strength of ceramic bricks;– how the content of chromite-ore tailings and polymetallic-ore tailings affects the bending strength of ceramic bricks;– how the content of chromite-ore tailings and polymetallic-ore tailings affects the frost resistance of ceramic bricks;– how the content of chromite-ore tailings and polymetallic-ore tailings affects the thermal conductivity of ceramic bricks;– how the content of chromite-ore tailings and polymetallic-ore tailings affects the heat resistance of ceramic bricks;The research team has managed to produce ceramic bricks of high physico-mechanical properties from the tailings of ferrous and nonferrous metallurgy without using convention natural materials.