FEM Analysis for Asymmetric Bending Roll of Roll Process in Four-High Mill

Abstract

Accurate prediction for the deformation of the roll system is a key to improve the accuracy of the preset model and on-line control model of strip cold rolling processes. A non-linear finite element contact model to simulate the roll system deformation has been developed for4h cold strip rolling mill. Roll process of 4-high cold strip mill is simulated and analyzed by 3D elastic-plastic FEM on the bases of software ANSYS. In the model, the elastic deformation of work roll and backup roll, the plastic deformation of the strip and the pressure of strip and the work and the backup roll were taken into account. Results show that the work roll HYPERLINK "javascript:showjdsw ('showjd_0','j_0')" asymmetric bending is the most effective mean in these strip shape controlling means. The calculated roll gap profile is close to the measured values. This model can improve the accuracy of final products through a correct preset model and on-line control model of strip.