Investigation of Machining Characteristics of Ultrasonic Vibration Assisted ECM

Author:

Kurogi Sosuke1,Natsu Wataru1,Yu Zu Yuan2

Affiliation:

1. Tokyo University of Agriculture and Technology

2. Dalian University of Technology

Abstract

In ECM process, insulating by-products exists in the inter-electrode area. These by-products disturb the current flow between the tool and workpiece electrodes, and thus affect the machining accuracy. As one of the ways to remove the by-products, a method was proposed to apply ultrasonic vibration to the tool electrode. However, the influence of the electrolyte concentration and the effect of ultrasonic vibration on the machining characteristics of the WC alloy have not been investigated yet. Therefore in this study, these influences were experimentally investigated. It was found that the machining accuracy is increased by using the low concentration electrolyte. Also, machining of the tungsten carbide (WC) alloy when applying the ultrasonic vibration to the tool electrode becomes possible.

Publisher

Trans Tech Publications, Ltd.

Reference3 articles.

1. J. F., Wilson, Practice and theory of electrochemical machining, John Wiley & Sons, pp.79-83, (1971).

2. A. Terada, W. Natsu, Improvement of ECM characteristics by removing by-products from gap area with tool motion control, Proceedings of JSPE 2010 Autumn Meeting, pp.227-228, 2010. (in Japanese).

3. W. Natsu, H. Nakayama, Z. Yu, Improvement of ECM Characteristics by Applying Ultrasonic Vibration, International Journal of Precision Engineering and Manufacturing, Vol. 13(7), pp.1131-1136, (2012).

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