Investigation of Deformation Phenomena in SPIF Using an In-Process DIC Technique

Abstract

Single point incremental forming (SPIF) is a promising new production technique in which a metal sheet is formed stepwise by a spherical tool. However, the technique still shows some particularities. It is observed that the final geometry of a SPIF part can deviate significantly from the programmed tool path. As illustrated in this paper, elastic springback is only to a minor extent responsible for this phenomenon. The goal of the presented paper is to illustrate the gradual emergence of unintended deviations as measured by means of a Digital Image Correlation (DIC) technique. Two CCD cameras were used to take the necessary in-process images. The mechanism of deformation in function of the forming depth is documented and discussed.