Machining of Al/SiCp Metal Matrix Composites at Low Temperature Heating Prior to Machining

Abstract

The utilization of Al/SiCp metal matrix composites in different engineering fields has undergone a tremendous increase due to its tailor-made properties that can be achieved by varying the size and volume fraction of reinforcement. However, the difficulty in machining of metal matrix composites (MMCs) arises not only from the excessive wear of the cutting tools but also from fracturing of the reinforcement particles on machined surfaces that leaves behind adhered particle fragments, pits and cavities. These characteristics in machining of MMCs tend to adversely affect the machined surface quality/integrity. Hence, some attempts are made to improve the machinability of MMCs and surface quality by hot machining using wiper inserts. Experimental results indicate that the moderate heating of Al/SiCp composite material prior to machining (60-90°C) reduces the machining forces and improves the surface quality by minimizing, debonding, fracture and pull-out of reinforcement particles from the matrix material.