Finite Element Simulation and Experimental Research on the Internal Rolling Connection for Titanium Alloy Tubes

Author:

Zeng Yuan Song1

Affiliation:

1. Beijing Aeronautical Manufacturing Technology Research Institute

Abstract

In this paper, the internal rolling process is presented to connect the titanium tubes to the tube fitting with the mechanical method. The material flow, the distribution of stress and strain and the connecting mechanics are analyzed by using the finite element method(FEM) for two kinds of the tube fitting structures, the triangle grooves and the rectangle grooves. Rolling experiments and tests for pressure durability, gas-sealing ability, surface finish and contact percent are also introduced. Results show that the tube joints with the triangle grooves has very excellent connecting strength, and the FE analysis agrees well with the experiments.

Publisher

Trans Tech Publications, Ltd.

Subject

Mechanical Engineering,Mechanics of Materials,Condensed Matter Physics,General Materials Science

Reference5 articles.

1. D. Schmoechel, C. Hielscher, R. Huber, Metal forming of tubes and sheets with liquid and other flexible media, Annals of the CIRP Vol. 48(1999), pp.497-513.

2. Yuansong Zeng, Zhiqiang Li, Numerical simulation of the aluminum tube bending process with small bend radius, J. of Plasticity Engineering. Vol. 10, No. 2(2003), pp.14-17(in Chinese).

3. Yuansong Zeng & Zhiqiang Li, Experimental research on the tube push-bending process, J. of Materials Processing Technology, Vol. 122(2002), pp.237-240.

4. Donald J. Schweibold, Titanium Tube Bending for Aerospace, Aircraft Engineering, December 1989, pp.8-11.

5. Yuansong Zeng & Zhiqiang Li, Research on the advanced forming processes of tubular components, the 4th Pacific Rim International Conference on Advanced Materials and Processing, Dec. 11-15, 2001, Hawaii, USA, pp.2097-2100.

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