Microstructural Differences of Adhered Material in the Tool Edge and Tool Rake Face. Application to the Machining of Al Alloys

Author:

Sánchez J.M.1,Sebastián M.A.2,González J.M.,Carrilero M.S.,Marcos Bárcena Mariano3

Affiliation:

1. Universidad de Cádiz

2. National Distance University of Spain (uned)

3. University of Cadiz

Abstract

Tool adhesion wear can be produced by two different ways. On the one hand, direct adhesion wear is caused by the incorporation of tool particles to the chips. On the other hand, indirect adhesion wear is caused by the incorporation of fragment of the workpiece material to the tool. When these fragments are removed, they can drag out tool particles causing tool wear. Indirect adhesion can be localised in the tool edge, giving rise to Built-Up Edge (BUE), or in the tool rake face, giving rise to Built-Up Layer (BUL). In this work microstructural differences between both effects in different machining processes of Al-Cu alloys have been analysed. From these microstructural differences, a model has been proposed for the mechanism of formation of both effects.

Publisher

Trans Tech Publications, Ltd.

Subject

Mechanical Engineering,Mechanics of Materials,Condensed Matter Physics,General Materials Science

Reference12 articles.

1. M.S. Carrilero and M. Marcos, J. Mech. Behav. Mater., 7(3), (1996), p.179.

2. J.M. Sánchez, M.A. Sebastiásn, M.S. Carrilero, J.M. González and M. Marcos, Rev. Metal Madrid (in Press).

3. G. Boothroyd and W.A. Knight, Fundamentals of Machining and Machine Tools, Marcel Dekker, Inc., New York, (USA), (1989).

4. M.S. Carrilero and M. Marcos, Relaciones Paramétricas en el Mecanizado, Serv. Pub. Universidad de Cádiz, Cádiz (Spain), (1994). 0 20 40 60 80 100 AA2024 BUE BUL Collapse Al Cu Fe 0 20 40 60 80 100 AA2024 BUE BUL Collapse Al Cu Fe.

5. L.A. Kendall, Friction and Wear of Cutting Tools and Cutting Tool Material, ASM Metal Handbook, Friction, Lubrication and Wear, Vol. 18, ASM Int., Ohio (USA), (1995).

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