Combination of Plastic Upsetting Joining and Plastic Serration Joining of Disk and Shaft

Author:

Kitamura Kazuhiko1,Inishi Hodaka1,Hirota Kenji2,Ukai Yoshihiko3,Matsunaga Keiichi4

Affiliation:

1. Nagoya Institute of Technology

2. Kyushu Institute of Technology

3. Toyota Motor Corporation

4. MEG Co. Ltd.

Abstract

Cold joining method using plastic flow has been useful for production of joint parts. The high torsional strength of the joint of a disk and a shaft was obtained by plastic flow serration joining, but the axial strength of the joint was not so high. To improve the axial strength, the serration joining was combined with additional upsetting joining. After upsetting joining high residual compressive stresses were induced between the shaft and the disk by a level with the yield stress of the disk material. The initial axial strength of joining of the disk and the shaft increases by 2.5 times by using the combination of upsetting joining and serration joining under a well-rinsed condition.

Publisher

Trans Tech Publications, Ltd.

Subject

General Engineering

Reference8 articles.

1. Kleiner, M., Geiger, M., Klaus, A., Manufacturing of Lightweight Components by Metal Forming, CIRP Annals - Manufacturing Technology 52, 2, 2003, 521-542.

2. Abe, Y., Mori, K., Kato, T., Joining of high strength steel and aluminium alloy sheets by mechanical clinching with dies for control of metal flow, Journal of materials processing technology, 212, 4, 2012, 884-889.

3. Kanamaru, H., Tsuruoka, K., Oku, M., Tatsumi H., Development of Metal Flow (Combination with Plastic Flow) and Application to Automotive Parts, Society of Automotive Engineers of Japan, Review, Jul, 1984, 83-89.

4. Monaghan J., Naughton P., The Production of Permanent Joints by Plastic Flow. International Journal of Machine Tools and Manufacture 31, 3, 1991, 283-293.

5. Machida, T., Shave-Joining Process of Dissimilar Materials and its Application for Mild Steel, Journal of JSTP 28, 322, 1987, 1158-1165. (in Japanese).

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